|
The PBMS concept opens wide the door for changes
as labs, vendors, and data users seek improvements in environmental analysis.
Because measurement systems can be complex, changes may affect sensitivity,
ruggedness, specificity, throughput, comparability, compatibility, and even
competitiveness across instruments, labs, and programs. This article is part of
a PBMS series in Environmental Testing &Analysis that will present
implementation issues and how they are being addressed.
There are at least three parties involved with an
audit--the auditor, the audited organization, and the client requesting the
audit who receives the report. Each has certain interests in the audit, and a
stake in the outcome. What auditing issues will be faced in evaluating a
laboratory operating under a Performance Based Measurement System? EPA requested
and received public input after the intent to implement PBMS was announced.
Interested parties and industry experts have listed several issues of concern to
these parties, in surveys and in presentations at the USEPA Waste Testing and QA
Symposium in July (reported in the previous issue of ET&A). This article
presents some of these issues, and describes how they are being addressed by
NELAC and others in the industry.
From the Federal Register announcement of EPA's
intent to implement PBMS, October 6, 1997, Volume 62, Number 193, "Commenters
(on PBMS) may wish to address: The potential effect of PBMS on compliance
monitoring and enforcement of regulatory and statutory requirements. For
example: …The level of expertise necessary for EPA and state inspectors to
successfully determine the adequacy of a PBMS method; the resource and training
implications of PBMS, especially for state environmental programs; the
advantages and disadvantages of using method performance criteria and
documentation requirements for establishing that methods achieve required
performance levels."
Dr. Llewellyn R. Williams, USEPA-Las Vegas,
provided a summary of the collected public comments in response to the Federal
Register announcement. These were presented to EPA Regional offices and at
stakeholder meetings, from March through June, 1998. The issues listed by
states, labs, and industry respondents that are pertinent to audits can be
summarized as follow:
Implementation should be coordinated with NELAC
to reduce variability in state interpretations, achieve reciprocity among
states, and establish a consistent approach across EPA programs. Training is
needed for inspectors, and audit checklists need improvement. It will be more
difficult and time consuming to audit PBMS. Laboratories are especially
concerned about disclosure of proprietary information during audits
How are these concerns turned into specific
questions for the three parties, and how are they being answered? What can we
expect? These and other issues are discussed below, with a description of
responses.
Auditor Issues:
(1) Auditor Qualifications and Training: What
expertise is required to review the methods/modifications, and to assess a lab's
performance? Comments from industry experts included "The days of
non-chemists auditing labs are over. The audit community already has a problem
with too many rogue auditors out to find problems." Others see the emerging
National Laboratory Accreditation Conference/Program (NELAC/NELAP) as being the
logical vehicle for the needed laboratory inspections.
Survey respondents summarized auditor qualifications in words consistent with
NELAC July 2, 1998 Revision 10, Section 3.2.1, "On-Site Assessment
Personnel, Basic Qualifications," including: "a) Be familiar with the
relevant legal regulations, accreditation procedures, and accreditation
requirements; b) Have a thorough knowledge of the relevant assessment methods
and assessment documents; c) Be thoroughly familiar with the various forms of
records described in Section 3.5.3, Records Review; d) Be thoroughly cognizant
of data reporting, analysis, and reduction techniques and procedures; e) Be
technically knowledgeable and conversant with the specific tests or types of
tests for which the accreditation is sought and, where relevant, with the
associated sampling and preservation procedures; and f) Be able to communicate
effectively, both orally and in writing."
"Whether the States that will be implementing NELAC will have the needed
expertise to do a credible job is still a nagging question." Shortages of
qualified assessors are expected, as well as shortfalls in funding training.
From the July 1, 1998 meeting minutes of the Environmental Laboratory Advisory
Board, a third-party assessor workgroup was approved to evaluate minimum
credentials for third-party assessors, both individuals and organizations.
Training should also reduce variability between
assessors and prevent inconsistent audits. From NELAC, Section 3, Revision 10,
July 2, 1998, Section 3.2.1, On-Site Assessment Personnel Basic Qualifications:
The assessors must meet the 5-day initial assessor training course requirements
within 2 years of the NELAP's recognition of the first Accrediting Authority.
Annual refresher training would be required. Four years would be allowed for
meeting the technical course requirements. The technical training requirement is
to ensure the technical competence of each assessor and to assure the
reciprocity of each audit, they are to train the assessors how to review data
and audit each subject. Seven technical training courses are envisioned, either
2.5 days (for microbiology, biological, inorganic nonmetals/miscellaneous,
inorganic metals, asbestos, and radiochemistry) or 5 days (organics, including
GC, GC/MS, and HPLC). The NELAP Laboratory On-Site Assessment Training Manual is
available as a guidance document, on NELAC's Bulletin Board on the Website.
(2) Checklists and Criteria: What should the
audit team examine at the lab? What records are needed in audit planning stages
to become familiar with the method(s)/modifications(s)? What criteria should be
applied?
From Analytical Chemistry News and Features,
12/1/96, "EPA Plans New Approach to Analytical Methods": "Some
states worry that by abandoning prescriptive methods with their convenient
checklists, the auditor’s job will get even more difficult. That problem would
get even worse under the present NELAC plan, which gives states a significant
role in accrediting laboratories for all EPA programs….It is unreasonable to
expect that any inspector would be well versed in methods ranging from wet
chemistries to ICP-MS…."
Industry experts commented: "Audits should
entail more review of raw data and electronic data along, with the quality
systems review. Verification of continued acceptable performance is a must,
including results of proficiency test samples for each method and analyst. Look
at training records. Check calibration and QC data. Project or program-specific
DQOs should be the driver, plus EPA-specified categories of information (MDLs,
accuracy, precision, etc.). Examine PE/PT samples, double-blind and real
matrixes if possible. Examine data management systems, to follow the trail of
method changes. Many labs are not currently able to manage the data for methods,
standards, training, etc. that will be required to prove performance."
"Perhaps the only viable way (to audit the lab) will be to take the
approach of the ISO 9000 audits where the SYSTEM is audited and certified. Then
an appropriate list of fields would need to be developed to evaluate
completeness and adequacy for the PBMS SYSTEM at a laboratory."
A key question is how audit checklists can be
developed. The NELAC On-Site Assessment Committee has taken a method-specific
approach to the development of NELAC parameter checklists, based on current EPA
programs. EPA has begun movement toward a performance-based measurement sytem,
but there still exist some programs that specify certification by method.
Section 3.6.3 of NELAC says "Standardized checklists, as documented in the
NELAP Assessor Training Manual, must be used for the on-site assessment. The use
of checklists does not replace the need for assessor observations and staff
interviews, but is another tool which assists in conducting a thorough and
efficient assessment. A checklist is not a substitute for assessor training and
experience."
Appendix E of NELAC Quality Systems, Revision 9, July 2, 1998, presents
checklists to be used in initial and continuing demonstrations of performance.
These checklists are completed by the lab for each matrix within each medium for
which performance is demonstrated. These remain on file at the lab, and must be
submitted to regulatory authorities upon request. These are not the same
checklists that assessors will use. At the same meeting, the ELAB Laboratory
Assessment workgroup recommendations on checklists was forwarded to the NELAC
On-Site Assessment Committee for consideration A special ad hoc committee under
ELAB developed recommendations about checklists that were reported to NELAC in
June. (SEE ELAB WORKGROUP SIDEBAR).
(3) How often should the lab be audited? Responses were consistent with the
policy expressed in NELAC, 3.3.1, Frequency of On-Site Assessments:
"Accrediting authorities must require a comprehensive on-site assessment of
each facility that is accredited at least every two years. Assessments may be
conducted more frequently for cause, at the option of the accrediting
authority."
(4) What records do auditors need in planning the audit to become familiar with
the method(s)/modifications(s)? "Lots of data are desired up front. This
should be reviewed by a team of chemists evaluating performance data before and
during visits."
Auditee Issues:
(1) Disclosure of confidential information to assessors: NELAC Section 3.2.2,
Assessor Qualification, states: "Before an assessor can conduct on-site
assessments, the individual must be qualified by an accrediting authority. Each
assessor must sign a statement before conducting an assessment certifying that
no conflict of interest exists and provide any supporting information as
required by the accrediting authority."
(2) How much documentation will the lab have to provide the assessment team
before their on-site visit? What will be necessary to show EPA-established
performance criteria are met? "The lab should be able to show that it is
following its own SOP and meeting method-specific criteria. As part of an
initial certification process, NELAC will require the lab to provide records of
personnel qualifications, proficiency test results, and quality systems, and
undergo an on-site assessment. Chapters 2, 3, and 5 of the NELAC standards
discuss these requirements." These records should be made available to the
assessment team, either by the accrediting authority or by the lab.
(3) How long will an assessment take? How many staff will have to act as on-site
lab guides and technical contacts to demonstrate methods/modifications, produce
additional records, and answer further questions? Experts estimated that
"Depending upon its size, clientele, programs, methods, and
instrumentation, the lab can expect to host a team of auditors (3-6 people) for
at least one week."
Regulator/Client Issues:
(1) If the auditing organization doesn’t have the internal resources (numbers
of qualified and available assessors) to review the data or conduct on-site
visits, how will states evaluate labs? Will an independent 3rd-party auditor
become the default model, approved/certified by ASTM, ASQ, A2LA, NELAC, etc.?
From "EPA Shifts into Performance Gear" by Andrea Kinney and Birgit
Caliandro, in Today's Chemist At Work, April, 1998: "Implementation of PBMS
means that DQOs will need to be established for all monitoring activities under
RCRA (and under regulated programs)…EPA will have to establish and provide
training, because the technical expertise required by state and federal parties
to review DQOs and their method counterparts, method quality objectives, for
each method may not exist at the regional and local levels."
Opinions differ: Some say experienced chemists can become assessors. Most
recommended experienced, trained third party auditors (A2LA, NELAC, etc.). A
dissenter said: "Much of the private sector has no confidence or respect
for A2LA or current state certifications. I fear that this lack of confidence
will not change with one certified under NELAC." Another respondent said:
"Government at all levels (Federal, State, local) has little or no
capability to efficiently set criteria and make judgements about the myriad of
different techniques that will be introduced by competing commercial interests.
The complexity of analytical methods for environmental contaminants at very low
concentrations is so great and the available talent so limited that it will be
very expensive and time-consuming to even attempt this. Third party auditing
will likely be attempted and prove a failure, because of the lack of talent and
the high cost."
"I think PBMS will push the analytical community and users towards 3rd
party certification and audits, because the agencies won’t be able to bear the
costs of maintaining current expertise in a wide variety of fields. Labs will
have to buy their lab and method approvals from whatever organization the EPA
and states can agree upon. On the bright side, it may be that one approval and
audit is good for all the various regulatory bodies, and labs won’t have
"audits du jour" to schedule and work around. Audit and method
performance data should become shared."
From minutes of the NELAC On-Site Assessment Committee Meeting, 6/30/98: : The
committee explained that they have received word that NELAC will not have the
resources to provide oversight for assessor training programs and it is
investigating alternatives. It was also reported that NELAC will be removed from
the funding issue, and that funding would be decided "by the relationship
between whomever provided oversight, and the training providers. The
laboratories will fund their own certifications through their relationships with
the training providers."
(2) Assessment Records Maintenance and Access: How will the history of method
changes be stored? Will the local, state, and/or federal agencies maintain
records of methods/modifications and audits, by single lab and multi-lab users?
Will this be accessible to other agencies as well as labs, so the advances of
any lab can be shared with all? Or must this information be protected as
competitive advantages?
Confidentiality agreements, proprietary information stamps, and non-disclosure
agreements, were all cited as essential to protect the laboratories and clients
who invest in PBMS improvements. Each lab/client would decide who would receive
the information. "The information should only be shared if written
permission is specifically granted by the laboratory." "If a client
pays a lab to develop something, it is the client's property and not the lab's.
Proprietary changes and developments won’t be shared, so progress may be
slowed. Labs will have to protect confidentiality, stamp SOPs as confidential or
proprietary business information. Labs will require employees to sign
confidentiality agreements, too, to prevent job changers from taking the methods
with them. This will discourage sharing information on method improvements
between labs. Vendors will be the ones to spread changes, by default.
Standards-setting bodies like ASTM will assume a "provider of reference
methods" role. Vendors may become brokers of such changes and improvements,
if labs sign agreements to sell new technology. Big labs with R&D capability
will add to their advantage, while little labs won’t keep up overall. Clients
will have a more permanent bond to the lab if the lab develops a method tailored
to their waste and a method that is more cost effective. Chemists and/analysts
may change jobs less often due to signing non-disclosure and non compete
agreements."
(3) How can the data user be assured the lab’s results will be comparable,
consistent, cost-competitive, reproducible over time as further changes are
made, and readily accessible?
"The history of method changes is documented by indicating the SOP in use
at the time of analysis. The real issue is being able to identify a substantive
change in a method that requires a distinct separation in performance
assessments." To link performance with changes over time, a relational
database structure may provide the tools for searching correlations between
method changes, matrixes, time, instruments, etc.
(4) Will clients hesitate to authorize the use of non-prescriptive methods, such
as PBMS? If clear advantages can be offered, plus assurances that data will
still meet regulatory approval, the data requesters may feel more secure with
these methods.
Other Issues: From "Is PBMS in Your Future?" by Larry Keith, in
EnvirofACS, the newsletter of the Environmental Chemistry Division of the
American Chemical Society: " First, we're still in the early stages of
developing the PBMS approach. There are many identified issues that still need
to be resolved and other issues that we may not even be aware of yet. Second,
realistic DQOs are needed and many people will need help and training to be able
to develop them for their individual situations. Third, state and federal
regulators and other "data users" will have to understand some of the
basic problems inherent with many environmental analyses (e.g., variability in
the data, confidence levels of analyte identifications and concentrations,
method selectivity and sensitivity, interferences, false positives and false
negatives, etc.). Again, training may be needed to help understand these
variables. Fourth, comparative tests of PBMS versus conventional consensus
methods are not known to have been made yet. Nevertheless, PBMS is scheduled to
begin as accepted methodology probably as early as 1998."
SUMMARY: Other opinions were that most laboratories will continue to use or
modify EPA reference methods, and changes will come slowly. Regulatory agencies
will be faced with less information because of proprietary methods. Regulators
will be forced to take the end result and verify it by another
"independent" lab that may use a different method. NELAC is setting up the rules under which labs' confidentiality can be
protected, and PBMS approaches of labs can be sheltered. But if EPA is no longer
the focus of new method development and distribution, there is likely to develop
a two-tiered lab industry. One set will be small labs, who lack the resources to
develop new and better ways for analyzing samples, and will continue to use
standard reference methods. Their clients will be those who are required by
states' laws to follow those methods. The second set of labs will be the large
or chain labs, who can set devote people and equipment to R&D. They can work
with vendors to produce better measurement technologies. These labs will reap
the rewards of their investments, but will have no incentive to share them with
the smaller labs. New measurement systems may also be driven by clients with
specialized needs (overcoming industry or plant-specific interferences, etc.).
But if the client pays for it, it won't be shared for free with others. New
technology may be licensed or purchased, but it won't be free anymore. It may
remain secret for as long as confidentiality agreements are in force, or until
industrial espionage spills the secrets.
ELAB WORKGROUP FOR LABORATORY ASSESSMENT
In June, 1998, the NELAC On-Site Assessment Committee reported comments from the
contributing membership regarding audit checklists indicated a split of opinions
between: quality systems approach to assessing laboratory capabilities, without the use
of detailed method specific checklist, and a
dual system that includes an audit of the quality system as well as a detailed
review of methods using a method specific checklist.
The Committee stated that for the NELAC to enjoy initial success, there must be
a melding of the "method specific" and "quality systems"
approaches to conducting the on-site assessments and in the development of the
checklists. A Quality Systems/PBMS approach might be devised which could
accomplish the same goal as a method specific approach to laboratory
accreditation.
In response to NELAC's request for input, the Environmental Laboratory Advisory
Board recruited 15 individuals from industry and government to form an ad hoc
subcommittee to make recommendations to ELAB regarding the use of method
checklists for laboratory assessments. These recommendations, reached by
consensus after exchanging ideas by teleconferences and e-mail, are summarized
below, and were submitted to the NELAC for consideration in July.
ELAB CHECKLIST WORKGROUP RECOMMENDATIONS:
Checklists are a tool to use during an on-site assessment, but should not be the
primary driver of the process. Checklists should be used in the context of a
logical flow to get to the level of detail to allow determinations of
acceptability (e.g., does the lab have an adequate quality system, and is it
being followed in all aspects deemed important for the project/program being
audited?) If the quality system documentation is lacking, there is no need to go
to the level of a technical systems review. If the documentation is there, most
labs do things the same way in each lab area--e.g., standards traceability, data
review, calculation checks, etc.--so if these common items were answered at a
higher level in a hierarchy of questions, any technical system review could be
much shorter.
Checklists are primarily needed to review the requirements described in Chapter
5, "Quality Systems, of the NELAC standards.
Goal of checklists is to ensure audit consistency.
Checklists should accommodate both current system and PBMS.
Method checklists are not appropriate, however a Technical Systems review can be
used to evaluate specific method/technology issues.
Detailed method checklists may be appropriate for methods with no QC, or those
which are method-defined parameters (BOD, TCLP)
Characteristics of a Technical Systems review
-
Grouped by analytical technology/instrumentation
-
Sample preparation and analysis are separate categories
-
Data collection
-
Data reduction
-
Data verification
-
Verification of Quality Systems implemented at bench level
Characteristics of Checklists
-
detailed to be useful reminder, but not constricting
-
assume auditor knowledge of details
-
flows in order of lab review process
-
simple
-
logical
-
not restrictive
-
able to document findings
- able to accumulate information to build complete picture
-
useful for lab to understand logic of deficiency
-
need reference to NELAC standard
-
should be widely available
-
not to exceed 25 pages
An example checklist was provided. Other recommendations included:
Assessment should include actions taken by the lab on previous findings.
The Quality Systems committee should define the major areas which should result
in loss of accreditation if not corrected. NELAC should develop a process for feedback and continuous improvement to
improve Quality Systems, On-Site Assessment, and the tools (checklists, manuals)
used to assist in implementing.
CONFIDENTIALITY ISSUE AUDITORS WILL LIKELY HAVE TO SIGN NON-DISCLOSURES.
EMPHASIS ON RESOURCES NEEDED, PROCESS, DOCUMENTATION, USE OF AUDIT RESULTS.
PBMS may push the analytical community and users towards 3rd party certification
and audits, because the agencies won’t be able to bear the costs of
maintaining current expertise in a wide variety of fields. Labs may have to buy
their lab audits and method approvals from certifying organizations. But maybe
one approval and audit will suffice for all regulators, and labs won’t have to
schedule "audits du jour." Audit and method performance data should be
shared, but who can best maintain a database to collect and provide information
for searches? What restrictions will be necessary?
|